Analysis as per ASME sec 8, Div 2.
Transient Thermal analysis is performed to obtain thermal profile within the
connector due to variable temperature fluid flow.
Temperature, variable pressure and forces are applied as Load
Stress & Fatigue analysis performed as per ASME
Elastic plastic analysis to evaluate accumulated permanent strain
Structure is validated for stress and fatigue life for 20 years
Conceptual design in RISA to optimize it for weights and section properties.
Detailed analysis in Ansys workbench
Installation, Operation and lifting loads obtained through calculation as per
DNV and API criteria is applied
Structure is validated for strength and deformations and Fastener and welding
calculations are performed
To validate Impact situation, Drop object and drop test is performed in LS Dyna to validate accumulated strain within allowable limit
Thermomechanical analysis: Current & Voltage analysis to optimize product design. Thermal analysis performed to determine heat generation from
current. Thermal stresses are verified on connections & joints
Strength analysis: Deformation pattern of plastic & metal parts when used
with hyperelastic rubber seal. Stress & Strain evaluation to verify strength
Vibration analysis: Harmonic & Random vibration analysis
Drop test, impact test & high energy arc blast test is checked
Magnetic field analysis: Field around CT and Relay due to magnet & shield
Optical analysis: Selection of lightguide & illuminance under sunlight
Preliminary design is prepared in Vista CCD & Bladegen
Initial concept is verified for strength in Ansys Mechanical
Detailed CFD analysis is performed in Ansys CFX
Detailed FEA is performed in final structure confirmed from CFD